Industrial · Case study
Multi-Industry Deployment of HydroHub™ Industrial Oxyhydrogen
Combustion-adjacent intervention applied across paper, metal processing and beverage bottling — consistent gains in efficiency and emissions across diverse industrial process heat applications.
Engineering Context
Every industrial deployment contributes to a growing body of evidence. While the operational objective is often fuel reduction, emissions reduction or efficiency improvement, each deployment also contributes to a deeper understanding of combustion behaviour, heat transfer dynamics and thermodynamic performance. This accumulated experience has helped shape YBG's broader thermodynamic research and visibility initiatives.
Project overview
Client: Industrial Solutions Consortium
Location: Multiple facilities across North America
Programme duration: 24 months
Implementation: 2018–2020
Challenge
- Reduce operational costs across diverse processes
- Achieve sustainability targets
- Improve process efficiency and quality
- Maintain production schedules during upgrades
Applications implemented
Biomass boiler enhancement
- Facility: Paper manufacturing plant
- System: 500 L/min Industrial Oxyhydrogen injection
- Result: 28% efficiency improvement, 35% emission reduction
LPG furnace optimisation
- Facility: Metal processing facility
- System: 300 L/min supplemental Industrial Oxyhydrogen
- Result: 22% fuel savings, improved heat distribution
Beverage bottling
- Facility: Regional bottling plant
- System: 200 L/min for bottle forming
- Result: 15% energy reduction, improved bottle quality
Aggregate results
Energy performance
- Average 24% reduction in energy consumption
- Improved process stability across all applications
- Enhanced combustion efficiency
- Reduced startup and shutdown times
Economic impact
- $1.8 million total annual savings
- Reduced maintenance costs
- Improved production quality
- Enhanced competitive positioning
Environmental benefits
- 32% average emission reduction
- Improved air quality compliance
- Reduced environmental impact
- Enhanced corporate sustainability
Operational improvements
- Increased process reliability
- Simplified operations
- Reduced downtime
- Enhanced safety performance
Financial summary
| Facility type | Investment | Annual savings | Payback |
|---|---|---|---|
| Paper manufacturing | $850,000 | $680,000 | 1.3 years |
| Metal processing | $620,000 | $485,000 | 1.5 years |
| Beverage bottling | $380,000 | $285,000 | 1.6 years |
| Total | $1.85M | $1.45M | 1.4 years avg |
Lessons learned
- Versatility: Industrial Oxyhydrogen adapts to diverse industrial processes
- Scalability: Systems can be sized for various capacity requirements
- Integration: Seamless retrofit minimises disruption
- Performance: Consistent benefits across different industries
Conclusion
HydroHub™ Industrial Oxyhydrogen produced reliable energy savings, environmental improvements and operational gains across multiple sectors — repeatable evidence of a portable combustion-adjacent mechanism.
Contact: YBG Group International · admin@ybgglobal.com